Mechanical Engineering - Workshop Technology - Discussion

Discussion Forum : Workshop Technology - Section 1 (Q.No. 2)
2.
A zinc diffusion process is called
galvanising
anodising
parkerising
sherardizing
Answer: Option
Explanation:
No answer description is available. Let's discuss.
Discussion:
27 comments Page 1 of 3.

Nvk said:   1 year ago
The correct answer is: sherardizing.

Sherardizing is a zinc diffusion process that involves heating steel in a zinc powder pack to create a zinc-iron alloy layer on the surface. This process is used to provide corrosion protection and wear resistance.

Here's a brief overview of the other options:

- Galvanizing: A process of dipping steel in a bath of molten zinc to create a zinc coating.
- Anodising: An electrochemical process that converts the surface of aluminium into a decorative, durable, and corrosion-resistant finish.
- Parkerising: A phosphating process that involves immersing steel in a phosphoric acid solution to create a corrosion-resistant coating.

Sherardizing is distinct from galvanizing in that it:

- Uses a zinc powder pack instead of a molten zinc bath.
- Creates a zinc-iron alloy layer through diffusion.
- Provides a more uniform and controlled coating thickness.

Sherardizing is commonly used for small parts, such as fasteners, gears, and bearings, where a uniform and corrosion-resistant coating is essential.
(3)

Amol Malode said:   8 years ago
Sherardizing is a process of galvanization of ferrous metal surfaces, also called vapour galvanising and dry galvanising. The process is named after the British metallurgist Sherard Osborn Cowper-Coles (son of naval inventor Cowper Phipps Coles) who invented and patented the method ca. 1900. This process involves heating the steel parts up to ca.500°C in a closed rotating drum that also contains metallic zinc dust and possibly an inert filler, such as sand. At temperatures above 300°C, zinc evaporates and diffuses into the steel substrate forming diffusion bonded Zn-Fe-phases.

Sherardizing is ideal for small parts and parts that require a coating of inner surfaces, such as batches of small items. Part size is only limited by the drum size. It is reported that pipes up to 6 m in length for the oil industry are sherardized. [citation needed] If the metal surface is free of scale or oxides, no pretreatment is needed. The process is hydrogen free, therefore a hydrogen embrittlement is excluded.

Vivek said:   7 years ago
Sherardizing is a process of galvanization of ferrous metal surfaces, also called vapour galvanising and dry galvanizing. The process is named after the British metallurgist Sherard Osborn Cowper-Coles (son of naval inventor Cowper Phipps Coles) who invented and patented the method ca. 1900. This process involves heating the steel parts up to ca. 500°C in a closed rotating drum that also contains metallic zinc dust and possibly an inert filler, such as sand. At temperatures above 300°C, zinc evaporates and diffuses into the steel substrate forming diffusion bonded Zn-Fe-phases.

Sherardising is ideal for small parts and parts that require a coating of inner surfaces, such as batches of small items. Part size is only limited by the drum size. It is reported that pipes up to 6 m in length for the oil industry are sherried. If the metal surface is free of scale or oxides, no pretreatment is needed. The process is hydrogen free, therefore a hydrogen embrittlement is excluded.

JAYESH BELDAR said:   1 decade ago
Erardizing is a thermal diffusion process and involves placing the pre-cleaned components to be coated into a container, along with a distribution media and a calculated mass of zinc powder.

The container is sealed and placed into a furnace which is raised to a temperature of between 330°C and 425°C in order to vaporise the zinc, allowing it to form an alloy with the substrate. At the same time, the container is rotated for a pre-determined length of time, usually between 2- 4 hours.

The resultant Sherardized coating is smooth, matt grey in appearance and uniform in thickness, the normal range being between 15 to 80 µm, although thicker coatings up to 100 µm are possible.

Chiradeep bhattacharya said:   1 decade ago
Sherardising or sherardizing is a method of galvanising also called vapour galvanising. It is named for its discoverer Sherard Cowper-Coles (1900). Zinc evaporates and diffuses into the metal target object forming Zn-Fe-phases by heating the object in an airtight container with zinc powder. The temperature that the container reaches normally does not exceed the melting point of zinc. Another method of sherardisation is to expose the intended objects to vapour from molten zinc using a reducing gas to prevent oxidation.

Sherardising is ideal for small parts and parts that require coating of inner surfaces, such as batches of small items.

AZUU said:   7 years ago
Sherardizing is a process of galvanization of ferrous metal surfaces, also called vapour galvanising and dry galvanizing. The process is named after the British metallurgist Sherard Osborn Cowper-Coles (son of naval inventor Cowper Phipps Coles) who invented and patented the method ca. 1900. This process involves heating the steel parts up to ca. 500°C in a closed rotating drum that also contains metallic zinc dust and possibly an inert filler, such as sand. At temperatures above 300°C, zinc evaporates and diffuses into the steel substrate forming diffusion bonded Zn-Fe-phases.
(1)

Chanchal tripthi said:   10 years ago
Galvanising is the process of applying a coating of zinc to steel, in order to protect it against corrosion. The most common method used for the majority of sizes of steel members or fabrications is hot dip galvanising which involves the entire immersion of the steel product into a bath of molten zinc.

NALLS said:   1 decade ago
Sherardising or sherardizing is a method of galvanising also called vapour galvanising. It is named for its discoverer Sherard Cowper-Coles (1900). Zinc evaporates and diffuses into the metal target object forming Zn-Fe-phases by heating the object in an airtight container with zinc powder.

Ranajay said:   9 years ago
Sherardizing is a diffusion process in which articles are heated in the presence of zinc dust.

The process is normally carried out in a slowly rotating closed container at temperatures ranging from 320-500 degree C.

Rahul Ramesh said:   9 years ago
Sherardizing is a process of galvanization of ferrous metal surfaces, also called vapour galvanising and dry galvanizing.

Normal galvanizing is a different process, diffusion doesn't take place there.
(1)


Post your comments here:

Your comments will be displayed after verification.